Ρομποτικός σταθμός συναρμολόγησης Σταθμός δοσομέτρησης

Epson G10-854SR

Epson G10-854SR Robot Assembly Station Dosing Station

The assembly station is divided into the following sub-stations: 3.1 Dosing Area, 3.2 Assembly Area KK+SW, and 3.3 Assembly Area Front. (KK = Heatsink, SW = End Wall Bracket)

St.3.1: Dosing Area
- A workpiece carrier (WT) with mounted chassis and PCBs enters the dosing area via the transfer belt.
- The carrier is stopped at the lifting-positioning unit (HuPo), lifted off the belt, and fixed in place.
- The x-y-z handling system then moves the dosing head to the designated position and starts the dosing process.
- Once dosing is successfully completed, handling moves to the standby position and the workpiece carrier is set back onto the belt.
- The carrier is transferred to the Assembly Area KK+SW (only if no WT is in the insertion position).

St.3.2: Assembly Area KK+SW
- A workpiece carrier moves from the dosing area into the Assembly Area KK+SW via the transfer belt.
- It is stopped at the lift-positioning unit (HuPo), lifted off the belt, and fixed in place; at the same time, the chassis side walls of the partially assembled unit are aligned.
- KK tray and SW tray positioning takes place simultaneously.
- A stack of KK trays (12) and SW trays (12) is manually placed on the respective feed conveyor outside the safety enclosure.
- The two safety shutters are opened and the loaded tray stacks move into the gripping position for the respective stacker.
- The safety shutters are closed again.
- The respective grippers pick up the appropriate tray.
- The z-axis separates the trays and transports them upwards (beyond the actual pickup height).
- A centering platform is positioned under the respective tray using x-handling for centering and tray stabilization.
- The stacker's z-axis places the respective tray onto the centering platform.
- The trays are now ready for component removal.
- The multi-gripper on the SCARA robot picks up the KK in the tray and places it in an intermediate position for alignment (to compensate for any inaccuracies during pickup and ensure a reproducible gripping position for assembly).
- The KK is scanned, picked up again, and if the scanner result is OK, installed on the workpiece carrier (WT).
- Nonconforming KKs are placed into a NOK box.
- The multi-gripper on the SCARA robot then picks up the SW in the tray and places it into its alignment position.
- The SW is picked up again and installed on the workpiece carrier.
- Proceed to Assembly Area Front.

Technical Data
Design: SCARA (4-axis robot)
Payload: nominal 5 kg, max. 10 kg
Horizontal reach: 850 mm
Vertical reach: Axis 3: 420 mm
Orientation reach: J4: +/- 360°
Horizontal repeatability: +/- 0.025 mm
Vertical repeatability: J3: +/- 0.01 mm
Orientation repeatability: J4: +/- 0.005°
Max. operating range: Axis 1: +/- 152°, Axis 2: +/- 152.5°, Axis 3: 420 mm, Axis 4: +/- 360°
Max. operating speed: J1,J2: +/- 11,000 mm/s, J3: +/- 2,350 mm/s, J4: +/- 2,400°/s
Permissible inertia: nominal 0.02 kg*m², max. 0.25 kg*m²
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User wiring electrical: 1x D-sub 9 pin, 1x D-sub 15 pin
Z-axis: Outer Ø: 25 mm
Press-in force: 250 N
Weight: 48 kg
Controller: EPSON RC180
Mounting type: Ceiling
IP protection class: IP20
Power and signal cable: 3m

Financing through our bank is also available.
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