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Klingelnberg Viper 500 W

As-new Gear Grinding Machine KLINGELNBERG VIPER 500 W

All-inclusive machine equipped for internal and external gear grinding
Fitted with a special converter for EUR kW to US connection (facilitates worldwide installation)

Available due to restructuring at a high-tech family company (not from automotive production)

Work Area and Capacities
• Max. workpiece diameter: 500 mm
• Max. grinding stroke: 500 mm
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• Work area over table (min.–max.): 300 – 800 mm
• Distance between spindle center and table (min.–max.): 442 – 1042 mm
• Module (gear grinding module): 0.5 – 22
• Swivel angle (min.–max.): –180° to +45°

Grinding System
• Grinding wheel diameter (min.–max.): 221 – 350 mm
• Worm grinding wheel diameter (min.–max.): 221 – 350 mm
• Max. grinding wheel width: 75 mm
• Max. worm width: 150 mm
• Grinding spindle power: 37 kW
• Max. grinding wheel speed: 6000 rpm

Table and Feeds
• Table diameter: 400 mm
• Table bore Ø × depth: 100 × 500 mm
• Max. table speed: 1000 rpm
• Max. axial feed: 20,000 mm/min
• Max. radial feed: 12,000 mm/min
• Max. tangential feed: 20,000 mm/min

Electrical Data and Dimensions
• Total connected load: 60 kVA
• Machine dimensions L × W × H: 4220 × 3120 × 2526 mm
• Filter unit dimensions L × W: 3490 × 2250 mm
• Net weight approx.: 19,300 kg

Machine Configuration – VIPER 500 W

Base Machine and Options
• VIPER 500 W base machine
• Preparation for internal grinding arms
• Internal grinding unit V5 for straight or helical internal gears
• Measuring system for profile, lead, and pitch of external gears
• Measuring system for profile, lead, and pitch of internal gears V5
• Touch Trigger Phasing System
• Power supply with voltage sag compensation ESR
• 100 mm table adaption
• Prepared for hydraulic clamping devices
• Hydromechanical unit for drawbar clamping systems
• Grinding oil preparation system with belt filter 100
• Fire extinguishing system
• Automatic working area door
• Cleaning system with spray gun
• Crane/hoist integrated into enclosure
• Isolation transformer
• Voltage stabilizer and isolation transformer
• Signal lamp / signal tower

Software Packages
• Gear PRO software
• Software for spline grinding
• Software for spline testing
• BIAS control software for gear grinding
• CBN grinding wheel software
• ADI dressing process optimization
• DLC life monitoring for dressing tools
• Flexible profile corrections for grinding operations

Consumables
• Endless filter belt
• Mounting and dismounting aid for filter belt 100
• Diamond dressing rolls
• CVD dressing roll D200 R1 for form grinding
• CVD special dressing roll for generating grinding

Grinding Wheels
• Grinding wheel D350 B60 for form grinding
• Grinding wheel D350 B45 for form grinding
• Profiled grinding wheel D350 B150 for generating grinding

Distance Rings / Spacers
• 4 spacers B100
• 22 spacers B60
• 30 spacers B45
• 37 spacers B30

Additional Components
• Grinding wheel flange without spacer
• Set of standard probes / measuring probes

Additional Options
• Warranty extension from 12 to 24 months
• Closed Loop 1.0 basic version
• Interface for external automation

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