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Sommer Maschinenbau GmbH S60

Dornbending machine S6006
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For producing dimensionally accurate tube geometries with bend radii of up to 1.5xD
→ Maximum bending capacity pipe 60.3 x 4 mm (400 N/mm²)

→ Maximum bending capacity pipe 60.3 x 2.6 mm (stainless steel)
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→ Total connected load 5 kW
→ Pipe feed-in length 6 meters

Robust and durable steel construction in a form-fit connection – no torsion-prone construction, such as split design of bending head and mandrel carrier. Maintenance-free electromechanical drive for the bending axis. The control’s touch display allows for simple and intuitive programming and operation of the system. After feeding in the pipe, it is clamped in the carriage’s chuck, ensuring precise positioning of the pipe and thus enabling the creation of dimensionally accurate geometries. Standard features also include a control of the tube geometry before the bending process: if the bending process is started at the wrong position, the machine will not allow it, preventing incorrect operation. Optional additional features provide more comfort and increase output and therefore the system’s efficiency.

Data transfer from the optional pipe calculation program TBS-3D (PC version) is via USB stick or via FTP access from the computer to the machine control. USB or LAN socket (RJ45) are standard. Existing pipe geometries can thus be quickly and easily converted, for example via STEP format.

Standard features:
→ Electromechanical bending axis drive 2.2 kW
→ Rotational speed 2.9 rpm (=17°/sec.)
→ Bending direction left
→ Angle resolution 0.1°
→ Max. bending radius 200 mm
→ Bending shaft diameter 50 mm
→ Electronic length measurement ±0.1 mm
→ Electronic twist measurement ±0.1°
→ Manual stop system (overrun stops in length)
→ Manual locking system (15° increments in twist)
→ Three-jaw chuck to fix the pipe in the carriage
→ External control panel

PLC control:
→ 10.1" touchscreen
→ ETH 10/100, X2X Link, USB
→ Foot switch operation
→ Data transfer via network (W)LAN or USB
→ Material database
Unique graphic programming: Simple geometries can be calculated directly on the machine. The control system calculates the feed values and bending angles directly after entering length and angle.

Hydraulics:
→ Hydraulic power 3 kW
→ Hydraulic pipe clamping with adjustable clamping pressure
→ Programmable early mandrel retraction

Options (can be ordered as additional equipment):
→ Variable bending speed via frequency converter or servomotors
→ Automatic tool retraction (manual or controlled)
→ Pneumatic chuck
→ Automatic mandrel lubrication
→ Pneumatic stop system (length + rotation)
→ Mobile version (rollers)
→ Radius extension

Sample image shows a similar machine

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