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Merkle HighPulse 551 RS

A complete longitudinal beam welding system (vehicle frame) by Merkle is available, featuring a tack-welding station, a cooling section, and an automatic longitudinal beam welding unit. Beam height range: 70mm–500mm; max. beam length: 13,700mm; flange width: 120mm/150mm; flange thickness range: 5mm–20mm; web plate thickness range: 3mm–10mm; clear width: 85mm–500mm; web offset at 15° transition: 50mm.

1) Welding system: Track length: 20m, rotation device: 0°–45°, total clamping and tack-welding range: 14,300mm, guide spacing: 500mm, roller conveyor height: 800mm, welding process: MIG/MAG-Pulse-Arc, travel speed: 6m/min, vertical stroke: 800mm, horizontal stroke: 2x270mm, power sources: 2x HighPulse 550 RS, torches: MSB 400W.

2) Tack-welding device: Tack-welding position: 45°, max. changeover time: 10min.
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3) Transport and cooling section: tack-welding roller conveyor length: 15,000mm, buffer and cooling section roller conveyor length: 15,180mm, welding section roller conveyor length: 18,055mm, roller diameter (tack/buffer/welding): 80mm/80mm/200mm, roller width: 245mm/245mm/2,200mm.

Documentation is available. On-site inspection is possible.

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